Quality Inspection for High Frequency Nanocrystalline Core - Fe-Based 1K101 Amorphous Ribbon – Malio

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Quality Inspection for High Frequency Nanocrystalline Core - Fe-Based 1K101 Amorphous Ribbon – Malio Detail:

Description

Product Name	Fe-Based 1K101 Amorphous Ribbon
P/N	MLAR-2131
Width	5-80mm
Thickness	25-35μm
Saturation magnetic induction	1.56 Bs (T)
Coercivity	2.4 Hc (A/m)
Resistivity	1.30 （μΩ·m ）
Magnetostriction coefficient	27 λs (ppm)
Curie temperature	410 Tc (℃)
Crystallization temperature	535 Tx (℃)
Density	7.18 ρ (g/cm3)
Hardness	960 Hv (kg/mm2)
Thermal expansion coefficient	7.6 (ppm/℃)

Application

● Mid-frequency power transformer core, distribution transformer core

● Toroidal uncut cores for smooth filtered output inductors and differential mode input inductors for switching power supplies

● Noise suppression in car stereos, toroidal uncut cores for car navigation system chokes

● Ring-cut cores for PFC power factor correction in air conditioning and plasma TVs

● High frequency rectangular cut cores for output inductors and transformers for switching power supplies, uninterruptible power supplies, etc.

● Toroidal, uncut cores for IGBTs, MOSFETs and GTOs pulse transformers

● High power density variable speed motors, stators and rotors for generators

Features

● Highest saturation magnetic induction among amorphous alloys-reduce components size

● Low coercivity- Improve components efficiency

● Variable Magnetic flux rate – By different core heat treatment processes to meet the requirements of different applications

● Good temperature stability- Can work at -55°C -130°C for long periods of time

● Cores used in transformers are 75% more energy efficient than S9 silicon steel cores in terms of no-load losses and 25% more energy °C efficient in terms of load losses

● Short strip production process and low production cost (see Fig. 1.1)

● The strip has a special microstructure which determines its excellent magnetic properties (Fig. 1.2) and performance stability.

● The composition and process parameters of the strip can be quickly adjusted to meet different usage requirements.

● For new energy solar grid-connected inverters

Figure 1.1 Amorphous ribbon production process

Figure 1.2 Bs versus Hc of different soft magnetic materials

Material comparison

Performance Comparison of Fe-based amorphous alloys with cold-rolled silicon steel
Basic parameters	Fe-based amorphous alloys	Cold-rolled silicon steel(0.2mm)
Saturation magnetic induction Bs (T)	1.56	2.03
Coercivity Hc (A/m)	2.4	25
Core losses(P400HZ/1.0T)(W/kg)	2	7.5
Core losses(P1000HZ/1.0T)(W/kg)	5	25
Core losses(P5000HZ/0.6T)(W/kg)	20	＞150
Core losses(P10000HZ/0.3T)(W/kg)	20	＞100
Maximum magnetic permeability （μ_m）	45X104	4X104
Resistivity (mW-cm)	130	47
Curie temperature(℃)	400	740

440

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Amorphous Alloy Core